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DESCRIPTION AND BASIC USE
• MATCRETE® Integral Color
is a pre-measured admixture for integrally coloring ready mixed concrete
during batching. Our pigments are lime-proof, pure synthetic mineral
oxides which meet or exceed the requirements of ASTM C979 and "Design and
Control of Concrete Mixtures" by the Portland Cement Association. MATCRETE Integral Color is suitable for all concrete flat work
installations, interior floors and exterior hardscapes, as well as,
precast, tilt-up and cast in place applications.
LIMITATIONS •
Inconsistencies in jobsite conditions,
concrete mix design, slump, curing methods, finishing practices, and
sealers may produce variations in the color of the finished product.
Do not use color with Calcium
Chloride accelerators as dark spots may occur that will not lighten.
Designed for mix-in use only, MATCRETE Integral Color
should not be sprinkled or dusted onto the concrete surface. Don't fog
the colored concrete with water or add water to tools or brooms. Adding
water causes the surface to pale or discolor.
STORAGE •
Store in a dry place away from
oxidizers and acids. Shelf life is approximately 12 months.
PACKAGING •
For
fast batching and easy installation, MATCRETE Integral Color is packaged
in 25 pound disintegrating
bags.
COVERAGE
•
Under each color swatch you will find a
product number and dosage rate. This dosage rate is the amount of color
needed to tint 94 pounds of cement. Typical dosage rates range from ½ pound to 4 pounds of
MATCRETE Integral Color per sack (94 pounds of
cement). Cement content includes cement, fly ash, silica fume and other cementitious materials but not sand or aggregate. Exceeding 10% color
content can have an adverse affect on the strength of the concrete. If a
more vibrant color is desired consider using
MATCRETE Dustone Color
Hardener™
which due to its application is not limited to these same restrictions
and in fact can increase surface strength.
PREPARATION •
The subgrade must be uniformly,
graded, compacted, free of standing water and dry at the time of
placement. Mask off and cover all nearby
structures and slabs that could be damaged through contamination by the
concrete.
APPLICATION
•
Type of aggregate, mix design and water
content may affect disintegration of bags. Mixing times and procedures
are based on best practices. Mixing times and procedures may vary by
region depending on aggregate type, mix design, etc.. Before discharging
the mix, ready mixed supplier should monitor mix inside the drum to
determine that the bags have broken down completely.
READY MIXED:
The drum must be
cleaned, and approximately two-thirds of the mix water and one-half of
the aggregates needed should be added to the drum. Do not use slurry
water or reclaimed aggregates. Add the correct amount of MATCRETE
Integral Color to the drum and mix at full charging speed for three to
five minutes or until all bags break apart and pigment is distributed
evenly. Add the balance of the ingredients (water, aggregates, cement and
admixtures) and mix at a full charging speed for 8 to 10 minutes (80 to
100 revolutions). It is the ready mixed supplier’s responsibility to make
sure bags have fully disintegrated. Failure to follow instructions can
result in bags not fully disintegrating.
JOBSITE LOADING: When
applying MATCRETE Integral Color at the jobsite, it is highly recommended to open the bag and pour
pigment directly into the drum, then discard the bag. Failure to do so
may result in improper dispersion which leads to inconsistent color. Once
pigment has been added, no additional water may be added.
*For fiber-reinforced
concrete, add fibers after the color load has been thoroughly mixed. This
reduces the potential for fiber/color balling.
*For
sand-blasted horizontal surfaces, exposed aggregate (3/8-inch-size pea
gravel) finishes, or typical 3/8-inch-size pea gravel mixes, open
MATCRETE Integral Color bag and pour in color to ensure proper
dispersion.
CONCRETE
•
The concrete should be designed to
meet the strength and finishing requirements of the project. All fine and
course aggregates must be non-reactive and free of deleterious material.
The maximum recommended slump is 5 inches. Avoid using admixtures
containing Calcium Chloride. Slump greater than 5" should
definitely be avoided unless a water-reducing or super-plasticizing
admixture is added by the concrete supplier. Low water content
(water-cement ratio) minimizes shrinkage and cracking, maximizes hardness
and promotes a richer, darker color.
For consistent color, the use of pozzolans or fly ash mixes is strongly
discouraged.
FINISHING
•
Consistency in finishing pays off big
in quality colored concrete. The wide variety of finishes you can apply
shows off your craftsmanship and commands a premium for your extra
effort. Bull float after striking off the slab. For most finishes, use
wood bull floats and darbies, not magnesium. Wait for bleed water sheen
to disappear before starting floating and troweling. Do not over trowel
or start troweling late. This leads to burns and dark spots.
BROOMED: Made by
pulling special brooms across stiff, freshly floated or troweled surface.
For variety, broom texture can be heavy or light, or in straight or wavy
lines.
EXPOSED AGGREGATE:
Aggregate is exposed by "seeding the fresh concrete with aggregate, or
spraying a surface set-retarding compound scrubbing cement "paste" from
the surface of concrete. If retarders are used, exercise caution and
follow manufacturer's instructions explicitly. Aggregates can be colored
or sparkling, fractured or smooth.
MECHANICALLY ABRADED:
Aggregate can also be exposed by removing the surface cement "paste" by
using a high pressure water wash, acid etching, sand blasting, grinding,
or bush-hammering. Exposure level can vary from barely revealing fine
aggregate or up to 1/3 the diameter of coarse aggregate.
STAMPED: A powder release
agent or plastic sheet is placed on the colored concrete surface after
floating and troweling. Stamping tools are pressed into the concrete to
create a pattern and then removed.
SALT: Rock salt is
pressed into the surface after finishing. After 24 hours, the salt is
washed away with water and a brush. Remove all traces of salt. Allow
surface and pockets to dry before applying curing compound. Finish is not
recommended in cold areas where water could collect and freeze in
pockets.
FORMLINERS: Form liners
allow endless design possibilities for texture, pattern and relief. They
are available in a wide range of standard patterns and well as custom
designs. There are more considerations in vertical formwork.
CURING •
The use of a clear, non-staining,
acrylic or wax curing-compound is recommended. Do not cure with plastic
sheeting, membrane paper or water misting. Avoid the use of
sodium-silicate type concrete hardeners. Products not recommended could
cause discoloration or mottling of the concrete surface.
WARNING •
Add bag unopened to minimize
dust. Use with adequate ventilation. Should dusty conditions develop, a
dust mask (NIOSH/MSHA TC 21C approved) is recommended. Before using
or handling, read the MSDS and Warranty. DO NOT TAKE INTERNALLY. KEEP OUT OF REACH OF CHILDREN.
WARRANTY •
This product is not for public use
and is intended for use by licensed contractors, experienced and trained
in the use of these products. It is warranted to be of uniform quality
within manufacturing tolerances. The manufacturer has no control over the
use of this product, therefore, no warranty, expressed or implied, is or
can be made either as to the affects or as results of such use. In any
case, the manufacturer’s obligations shall be limited to refunding the
purchase price or replacing material proven defective. The end user shall
be responsible for determining product’s suitability and assumes all
risks and liability.
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